Meccanoplast S.n.C     

For over 30 years a point of reference in the retrofit, spare parts, assistance for Injection moulding machine, Meccanoplast S.n.c is specialized in the revision and updating of Sandretto injection machines..

Founded in 1978 by Dossi Cesare (former chief of Sandretto assistance), thirty years of experience in this sector allowed us to review a lot of machineries (about 200) at first under control of the factory Ripres (Sandretto Group), then in complete autonomy and improving the service as much as possible.

The attention and deep control of the machineries allow us to replace it like a new and in accordance with current safety regulations.

The installation of our Control video unit MCP 10-13, on Sandretto 6 GV and Series 7, allows us to replace the original Sandretto SEF 81 control unit completely without modifing at the electrical wiring. (links for further information)

Thanks to the Control unit video MCP 13 installed on the machine, we can transform all the obsolete Sandretto machines into good injection machines which can take advantage from the oloedynamic system ( ramp of pressure/ flow setting), choose/selection of the pump according to the movement request and the speed needed, degassing, lateral injection, ecc... (links for further information)

To know better all the services that we can offer.(links for further information)

All our reconditioned injection machines are certified by technical expertise of compliance.

Example: (link)

For any questions or doubts, don't hesitate to contact us, here below our details:

Via MARCO POLO, 33/35 - BRUINO (TO)
Tel/Fax: 011/9086945
Sales/Technical Manager: +393482609068
Technical Manager: +393382321728
E-mail: amministrazione@meccanoplast.it otherwise assistenza@meccanoplast.it

SERVICE

Here below all the services we are able to perform:

   Transformation of old electromechanical injection machines into electronic ones with a microprocessor.
(links for further information)

   Assistance and maintenance programmed.

   Sale and manufacturing of plans for presses of laminated. (links for further information)

   Repairing and sale of Sandretto electronic cards. (links for further information)

   Restoring of flooded, disaster, fired machineries.

   Revision/Restoring of injection machines for museums or exhibition. (links for further information)

   Revision of Hydraulic plastification motors Sandretto and Geco. (links for further information)

   Sale of spare parts Sandretto. (links for further information)

   Sale of total electric injection moulding machines JSW (Japan Steel Work).

   Personalized softwares for our Control unit MCP 10-13. (links for further information)

   Check of process and production on personal computer in the network (EUROMAP 15).

   Check of Robot EUROMAP 12, etc.

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ELECTRONICS

Thanks to the experience of our technicians and the deep control performed on simulator cycle, we are able to repair or replace the electronic cards of Sandretto moulding machines with the following control systems:

   Sef 40 (Presse 4GV – 5 GV).

   Sef 81 (Presse 6GV e Serie 7).

   Sef 90 (Presse S7 e S8).

   Sef 100 / Link (S8 e presse Modula Mach 2 Metalmeccanica).

   Sef 2000 (Presse S9).

   Gefran (Presse Serie Micro).

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MCP-10 – CONTROL UNIT SYSTEM:

The Control unit system MCP 10 with microprocessor modulate was created to replace the old control unit Sandretto (Sef 3-Sef 6 – Sef 40 – Sef 81). MCP 10 is the ideal solution to create a deep upgrade during the retrofit of the older injection moulding machine and were we need to minimize the cost and also have a machine with the same performances of the modern machinery. Installed on the console and specially designed to replace the old electronic equipment installed on Sandretto machineries, MCP10 is perfectly interchangeable with the control unit named SEF 81 and, by a little modify of the wire, with SEF 80 (large-tonnage machines). This allows to replace the original equipment SEF 81 in few minutes (15 minutes), to reduce the downtime and to update the machinery with advanced and flexible electronics.

CHARACTERISTICS:

Big display LCD led 320 X 200 for the best visualization of the cycle parameters and quick reading;

Manual controls are easily accessible;

Big synoptic panel with led to follow the phases of cycle;

Electronic counting with production end alarm and stop machine alarm;

Managing of N°2 hydraulic Core pullers;

Archive memory parameters mould;

Robot Euromap 12 , Brush ecc...

Remote control from a PC to check the production (optional);

Serial line;

Parallel output for expansion cards (optional);

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I/O CARD STANDARD
Characteristics:

17 ON/OFF Input with clean contact (without tension)

5 Input for Proximity switches;

3 Temperature Input directly from Thermocouple J;

4 Analog 12 Bit Input for transducer 0 – 10 Volt;

23 output 24 Volt 2A MOS NPN;

7 Logic output 24V 50 mA;

12 Optional Logic output 24 Volt 50 mA (optional software);

3 Modular output 24 Volt 1 A (adjustable);


OPTIONAL CARD AVAIBLE
Characteristics:

7 ON/OFF input with clean contact (without tension);

8 Output 24 V 2A MOS NPN;

2 Temperature Input directly from thermocouple J;

2 Modular Output 24V 1A (adjustable);

GENERAL DESCRIPTION:

Installed on the console and specially designed to replace the old electronic equipment installed on Sandretto machineries, MCP 10 is perfectly interchangeable with the control named SEF 81 and, by a little modify of the wire, with SEF 80 (large-tonnage machines).

This allows to replace the original equipment SEF 81 in fewminutes (15 minutes), to reduce the downtime and to update the machinery with advanced and flexible electronics.

In fact,starting from the same original wiring as SEF 81 control and using the same console/frame, our equipment allows us, through a dedicated software, to manage all the additional features of its latest-generation equipment (SEF90-100) through a LCD display(320x200) for a clear and immediate visualization.

SOME EXAMPLES OF ADDITIONAL APPLICATIONS:

It Manages up to 5 temperature zones ON/OFF-MAINTENANCE,settable alarm threshold temperatures ; Electronic counting with stop at the end of production, adjustable zero transducer calibration set by software, pressure extractor and head carriage setting, visualization of the filling time(1 phase of injection), display of speed of plastification, adjustable pneumatic ejection, brush, display current alarms, display quote of all the transducers, internal memory with15 moulds parameter without battery backup allowing to save settings in case of interruption energy, display with all the input / output machine for a simple and clear diagnostic equipment, configuration for machine with 2 / 4 pumps and from 1 to 4 transducers so that we can cover the range most large of machines as possible on the market , configuration of the ramps of modulating the response to have a movement so fast or very slowly at the discretion of the customer, opportunity to manage through EUROMAP 12 for optional use of a robot or manipulator, management capabilities from computer remote EUROMAP 15(optional), etc....

We have our equipment installed on many machines in Italy and abroad, without the modify of the wiring all the technician Sandretto any will be able to replace the old equipment in a few minutes and can easily provide the maintenance, support future simply by following the wiring diagram original Sandretto you have already supplied.

For this reason we are able to perform, where we are required by the customer, through the network installation technicians in Italy, which will be charged on balance at the end of processing.

THE KIT INCLUDES:

Frontal panel (Keyboard) with LCD display, I/O card, instruction manual.


The Electronic cards are built in Italy by the same factory that supplies other big realities as Arburg, Engel, ecc.. to guarantee the quality of the product.


If you need more information or an offer, please contact us with all your factory details. Our technicians will contact you as soon as possible to know the detail of your injection moulding machine to make a dedicated offer (hardware and software specify), without brokers and at the best price.

HERE BELOW OUR DETAILS: meccanoplast@iol.it oppure al +393482609068.



MCP 13 CONTROL UNIT:

It’s a last generation control unit simple to use and with a cheap cost, you can install it quickly, and this will allow you to take full advantage of your injection moulding machine!

The MCP 13 system is a modular microprocessor connected (by serial) with a pc installed on the frame of machine specifically designed to control injection moulding machine.

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It has got a mother board to manage the big color display LCD TFT to guarantee a clear visualization and excellent brightness.

This card can also manage a standard monitor. On the right side of the MCP 13 is allocated a floppy disk reader and a USB connection to backup all the parameters beyond the internal memory of the computer with 100 positions of backup, all the electronic components and the dedicated software are completly compliant with the commercial PC.


I/O CARD STANDARD
Characteristics:

17 ON/OFF Input with clean contact (without tension)

5 Input for Proximity switches;

3 Temperature Input directly from Thermocouple J;

4 Analog 12 Bit Input for transducer 0 – 10 Volt;

23 output 24 Volt 2A MOS NPN;

7 Logic output 24V 50 mA;

12 Optional Logic output 24 Volt 50 mA (optional software);

3 Modular output 24 Volt 1 A (adjustable);


OPTIONAL CARD AVAIBLE
Characteristics:

7 ON/OFF input with clean contact (without tension);

8 Output 24 V 2A MOS NPN;

2 Temperature Input directly from thermocouple J;

2 Modular Output 24V 1A (adjustable);

Specially designed to replace the old electronic equipment installed on Sandretto machineries, MCP 13 is perfectly interchangeable with the control unit named SEF 81 and, by a little modify of the wire, with SEF 80 (large-tonnage machines).

This allows to replace the original equipment SEF 81 in few minutes (15 minutes), to reduce the downtime and update the machinery with advanced and flexible electronics.

In fact,starting from the same original wiring of SEF 81 control unit our equipment allows us, through a dedicated software, to manage all the additional features of latest-generation equipments (SEF100-SEF 2000) thanks to a big LCD display TFT 11” for a clear and immediate visualization.


SOME EXAMPLES OF ADDITIONAL APPLICATIONS:

   Managing up to 6 temperature zones ON/OFF-MAINTENANCE, with settable temperature alarm threshold;

   Managing of the single or multi degassig;

   Managing of the additional injection;

   Electronic counting with stop at the end of production;

   Adjustable zero transducer calibration settable by software;

   Extractor pressure and head carriage setting;

   Visualization of the filling time (1 phase of injection);

   Display of speed of plastification;

   Adjustable pneumatic ejection;

   Brush;

   Display of current alarms;

   Internal memory with 100 slot or backup on usb/floppy disk;

   Possibility to set the complete menaging the pumps on every single movement;

   Mould parameter without battery backup allows to save settings in case of interruption of energy;

   Display with all the machine input / output for a simple and clear diagnostic equipment;

   Configuration for machines with 2 / 4 pumps and from 1 to 4 transducers so that we can cover a large range of machines;

   Configuration of the response ramps of modulating valve in order to have both a very fast or very slow movement at the discretion of the customer;

   Opportunity to manage through EUROMAP 12 for optional use of a robot or manipulator;

   Management capabilities from computer remote EUROMAP 15(optional), etc...


Our equipment is installed on many machines in Italy and abroad. Without the modify of the wiring any Sandretto technician will be able to replace the old equipment in few minutes and can easily provide the maintenance and future support by following the original Sandretto wiring diagram you have already been supplied.

For this reason we are able to perform, when required by the customer, installation through the network technicians in Italy. This installation will be charged on balance at the end of processing.

THE KIT INCLUDES:

I/O card, console video color MPC 13 (to be mounted on a machine), communication serial cable, EPROM with software dedicated and instruction manual.

Please contact us to konw all the technical and commercial information

HYDRAULIC MOTOR

Our Factory is specialized on the revision of the plastification hydraulic motor Sandretto and Geco.

Thanks to 30 years of experience, we are able to guarantee the repairing of the motor in 3 working days from the order.

Here below the list of hydraulic motors we can repair:

   Hydraulic motor Sandretto for machine Series 6-7:
      Vs 300 cc. (Pressa S7 60/ e 6GV/50);
      Vs 500 cc. (Pressa S7/95-135 e 6GV/70-110);
      Vs 1100 cc. (Pressa S7/190-250 e 6GV/170);
      Vs 2000 cc. (Pressa S7/350);

   Hydraulic Motors for Sandretto Series 8

   Fixed displacement (pre.series) and variable displacement (standard):
      Vs 250cc. CF (Pressa S8/60);
      Vs 300cc. CV (Pressa S8/60);
      Vs 380cc. CF (Pressa S8/95-100-120);
      Vs 500cc. CF (Pressa S8/150);
      Vs 600 cc. CV (Pressa S8/95-100-120-150);
      Vs 750 cc. CF (Pressa S8/200);
      Vs 1000cc. CF (Pressa S8/270);
      Vs 1190cc. CF (Pressa S8/270);
      Vs 1200cc. CV (Pressa S8/200-270);
      Vs 2100cc. CF/CV (Pressa S8 330-360-400-440-485);

Here below the operations we perform during the revision:

Total disassembly of the motor, cleaning with industrial detergent and high pressure washer, evaluation of the damaged parts with a report to send to the customer with a quotation for the revision.

Replacing of the whole seal kit and sliding bushes, replacing of the radial bearings, replacing of the combined bearing, replace of the thrust bearing (S8), checking and replace of the pistons, for the Hydraulic motor pre-series modify according to Standard Sandretto, restoring of the planarity of the distributor flange and bronze ring, assembly and final test.

1 year Guarantee on all the parts replaced and checked.

We have in stock a lot of shafts for the hydraulic motors series 6-7 and series 8.

We Build the distributor ring for all the hydraulic motors series 7- 8.

We Sell the seal kits and sliding bushes.

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SPARE PARTS

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We can provide a wide range of spare parts for injection moulding machine Sandretto.

Here a short list of the material we can supply:

   Material for the maintenance:
      Aspiration filters and filters for line pressure, clogged filter sensors;
      Seal kits for closing cylinder, extraction/ejector, injection, head carriage, hydraulic motor;
      Injectors, pressure sensors, tubes and fittings for lubrication system;
      Building high pressure tubes/pipe from 1/4” to 1” 1/2” both flexible and rigid (iron);
      Sounder alarm and flashing;
      Covers for the plastification cylinders;
      Thermocouples;
      Single or double Directional valve;
      Heater bands for plastification cylinder and nozzle;
      Pneumatic bars for the gate;
      Heating contactors;
      Solid state relays;
      PVD (Pin,valve and spacer) for plastification cylinders from 24 mm. To 80 mm.;
      Keyboards for control units;
      ecc. ecc. ;

   Material for the repairing:
      Sliding bushes;
      Bushes and Pins for toggle clamping unit;
      Shoulder washers;
      Plastification Cylinders (Cylinder, Screw, Head and PVD);
      Hydraulic Pistons and Cylinder;
      Tie Bars;
      Complete Pumps (Vickers, Atos, Denison or interchangeable with them);
      Single component for the pump (cartridges, seal kit bearing and shaft);
      Shell and tube heat exchangers;
      Calzoni Hydraulic motor or interchangeable with it;
      ecc. ecc. ;

   Electronic cards for control unit Sandretto:
      Sef 81 (I/O card and Frontal panel, ecc..) or interchangeable MCP 10;
      Sef 90 (Display LCD, Keyboard, CPU, I/O, Video interface, ecc...);
      Sef 100 (Power supplier, Display, Keyboard, heating, Hydtaulic card, CPU, ecc...);
      Sef 2000;

For an easy identification of the material, please send us a photo of the part, a photo of the machinery and the plate of identification, where you can find the number of matricula.

We will send to you price and delivery terms for the supply as soon as possible.

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Visit our store on Ebay: http://stores.ebay.it/meccanoplast

Deals of the Week

MACHINERIES ON SALE

We are specialized in the revision of the injection moulding machines Sandretto, so we can provide both old machines (not revisioned) and completely revisioned ones, according to the needs of the client.

Revisioned Machineries

Used Machineries and equipment

We can also provide new electric injection machines JSW (Japan Steel Work, Japanese leader in the production of electric machines since 1982) with force of clamping from 35 to 2500 Ton. (link of JSW)

Brochure JSW

PLATE FOR PRESS LAMINATED

We are specialized in building of plates for press laminated plastic Sandretto, Pagnoni, ecc..

We can provide plates up to 4300 mm. X 1700 X 65 mm.

The number of entries and outputs for the heating and cooling goes from 4 inputs + 4 outputs to maximum of 8 inputs + 8 outputs.

If you are interested in receiving more information about that , please contact us.

BELOW OUR DETAIL

Meccanoplast snc di Croce Miranda & C.

Account department and factory (for delivery of material): Via Marco polo 33 10090 Bruino – To (Italy)

Tel/Fax: +39-011-9086945 otherwise al +393482609068 / +393382321728

Skype: meccanoplast

Cod. Fisc/Partita Iva: IT04867370019

Sito internet: www.meccanoplast.it     www.meccanoplast.com

E-mail: amministrazione@meccanoplast.it otherwise assistenza@meccanoplast.it

Please Visit our store on Ebay: http://stores.ebay.it/meccanoplast